Services
Product Design
A manufacturable product starts with design
Whether your product needs electrical, mechanical, firmware design or any combination, our integrated approach ensures all stakeholder input is considered. By incorporating product design with supply chain and manufacturing requirements, your product is optimized for commercialization.
We work with you to capture the product’s requirements from functionality to the operational environment to product cost and more. The requirements guide our design process to prioritize what is most important to you while ensuring the product can be manufactured.
With a proven track record in designing hardware products, we understand the nuances and challenges of taking an idea from concept to stable production.
How ready is your product for manufacturing?
Concept
Solve a problem in a novel way
Patent
Protect the idea
Proof of Concept
Confirm the theory in design
Alpha
The final product brought to life
Beta
Product testing and certification
Pilot
Initial manufacturing
Production
Build inventory to support sales
Design Services
Mechanical
We create sketches of your idea, transform them into 3D CAD, and detailed drawings ready for manufacturing.
Electrical
From schematic creation to board layout, our team will design your electronics for optimal function.
Firmware
Whether starting with architecture or third-party libraries we integrate software and hardware designs.
The formula for success
Innovation. Experience. Integrity.
We aim for a manufactured product, not a robust prototype.
Concept
From sketching ideas to devloping a proof of concept, we turn your idea into a tangible product while keeping product cost and manufacturability in mind.
Design
From CAD models to detailed assembly drawings, we bring your ideas to life and make them ready for production.
Verification
From start to finish, we verify your design against requirements to ensure a success product and prevent surprises for the end user.
Customer Projects
Solar Suitcase
This initiative brings reliable light to maternity wards in the world's most remote and underserved communities. Zebulon Solutions helped this non-profit design the product and find a robust and portable case to support midwives where electricity is a luxury.
Yes! Energy
Supporting a resilient and reliable power grid depends on the critical data gained from tracking power useage fluctuations in real time. Zebulon Solutions transformed a proof-of-concept into a robust product while reducing the product cost by 60%.
Aqua Real Time
Protecting and sustaining a healthy lake ecosystem is supported by measuring and tracking algae in our lakes. Zebulon Solutions found solutions to some challenging requirements in this product to help them successfully launch their algae monitors.
HerdDogg
Tracking the location of cattle on a ranch or identifying a specific cow in the herd is paramount to the ranching industry. Zebulon Solutions designed multiple generations of this product as the requirements evolved based upon end-user feedback.
Independent Design Assessment
An Independent Design Assessment (IDA) offers an objective review of a product's design, functionality, and materials by experts outside the development team. It will help identify potential issues early. Click the image above to view a sample IDA.
What sets Zebulon apart is not only their deep technical expertise in PCB design, but also their ability to quickly understand the real-world requirements of the product and the application. They approached the redesign with a strong grasp of both engineering performance and manufacturability.
We would confidently recommend them to any company needing high-quality engineering and reliable execution.
